Module Production Line

Specifications

The modular battery module production line is designed for high-precision manufacturing processes.
Product flow between all stations is ensured by a fully automatic conveyor system.
Each station allows independent process tracking, and production data can be digitally monitored through MES integration.
The line can be configured as manual, semi-automatic, or fully automatic.
Data sharing compatibility with ERP systems is available.
Each station includes emergency stop and process completion control buttons.
Provides a load capacity of up to 1 ton.
Operates with a PLC and computer-based hybrid automation architecture.
Production, quality control, and test data are recorded on a station basis.
The system can be monitored and controlled from all search engine-supported devices.
Smart Automation, Local Engineering, and Digital Traceability Power in Battery Module Production

System Features

Real-time production monitoring (MES)
Error prevention and quality control tracking
QR code integration for traceability
Automatic data logging and reporting
Remote access and management
Energy-efficient motor control
6-bar regulated air supply (compressor excluded)
Industry 4.0 Compatible Battery Module Line: Real-Time Data, Flawless Production

Module Production Line

Production Line Stations

Classification Machine
Battery cells are classified according to capacity, voltage, and internal resistance values.
This step ensures optimal performance of cells within the module.
Measurement results are automatically recorded in the MES system.

Compression Machine
Classified cells are placed into the module housing with precise pressure.
This station ensures mechanical durability and proper cell alignment within the module.

Buffer Station
This station provides flexibility in the production flow, preparing modules for the next process.
It manages the overall balance and synchronization of the line.

Laser Processing Section (4 Stations)

  • Polarization: Cell poles and terminals are positioned correctly.

  • Laser Cleaning: Surface preparation before welding; oxides and particle residues are removed.

  • CCD Busbar Alignment: Busbars are automatically aligned using a CCD camera system with image processing support.

  • Laser Welding: Cells and busbars are welded with a high-precision laser system.
    Minimal heat diffusion prevents any damage to the cell structure.

Visual Inspection Station
Using machine vision technology, welding quality, alignment, and surface defects are automatically inspected.
Defective modules are separated by the system.

Testing Station
At the final stage, electrical tests are performed.
Voltage, current, and insulation resistance values are automatically measured and added to the quality report.

Local Design, Local Production

The entire system is developed in Turkey using local engineering and automation technologies.
With its high accuracy, sustainability, and traceability-oriented structure, it sets a new standard for battery module production processes.

Product Details

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